1、 High end equipment manufacturing field
Aircraft engine components
Magnetic levitation spindle avoids microcracks caused by traditional vibration
Dry drawing process meets NADCAP certification requirements
Application point: Surface drawing of titanium alloy compressor blades (Ra0.4 μ m level)
Technical advantages:
Rail transit vehicle body
6-meter ultra long aluminum alloy profile continuous drawing (speed 18m/min)
Integrated laser rangefinder for automatic compensation of track curvature
Innovative technology:
2、 Application of new energy industry
Photovoltaic heterojunction cell
Wire drawing on the back of monocrystalline silicon wafer (# 2000 grit sand belt) enhances the adhesion of silver paste
Compared to traditional chemical velvet production, the efficiency is increased by 5 times and the cost is reduced by 40%
Disruptive applications:
Hydrogen bipolar plate
Graphite plate microchannel wire drawing forming (accuracy ± 5 μ m)
Special conductive sand belt to prevent electrostatic breakdown
Key technologies:
3、 New track of consumer electronics
Folding screen phone hinge
Ultra thin stainless steel (0.1mm) with multi angle drawing and continuous feeding
Nano level oil mist lubrication system to avoid surface scratches
Industry pain point solutions:
AR/VR devices
Matte brushed magnesium alloy frame (optimized for 60 ° diffuse reflection)
Eliminating metal reflection interference in virtual reality scenes
Special treatment:
4、 Medical and health industry
Orthopedic implants
Titanium alloy hip joint stem specific direction drawing (promotes directional growth of bone cells)
Obtained CFDA certification for special surface treatment of Class III medical devices
Biocompatibility breakthrough:
Dental implants
Gradient drawing of implant neck (gradually changing from Ra1.6 to Ra0.2)
Reduce the incidence of gingival tissue rejection by 37%
Micron level control:
5、 Military special applications
Stealth armor material
Ceramic composite armor surface brushed waveguide structure (radar wave scattering optimization)
Tested according to GJB548B-2021 military standard
Defense level innovation:
Ship propeller
Copper nickel alloy propeller blade biomimetic shark skin texture brushed (reduces cavitation corrosion)
Real ship testing shows that the lifespan has been extended by 2.3 times
Anti corrosion scheme:
6、 Emerging Material Processing
Liquid metal surface
Low temperature drawing of zirconium based amorphous alloy (temperature control in processing zone -10 ℃)
Preventing the critical temperature breakthrough for crystallization transformation
Technological breakthrough:
Flexible display substrate
Nano wire drawing on the surface of PI film (improving the adhesion of OLED vapor deposition)
Maintain surface integrity even after 100000 bends
Cross border applications:
Technology Extension Roadmap
Key breakthroughs in technological direction by 2025 and long-term vision by 2030
Ultra precision wire drawing achieves atomic level surface leveling processing of Ra0.05 μ m mirror wire drawing
Intelligent adaptive system based on machine learning for sand belt life prediction and self repairing sand belt material technology
Green manufacturing zero cutting fluid dry drawing popularization, energy recovery efficiency increased to 85%
Business Value Assessment
Premium capability: Medical grade wire drawing processing services have a premium of 300-500%
Market Increment: Annual Demand Growth Rate of 42% in the New Energy Sector (2023-2028)
Technical barrier: Composite processing module patent layout has formed a 6-month leading window
Equipment selection suggestions:
Choose vacuum environment wire drawing machine for medical/military fields (anti-oxidation)
3C industry prioritizes visual positioning of nanoscale drawing units
