In the high-end manufacturing field, the wire drawing process on the metal surface directly affects the texture and durability of the product. Traditional wire drawing equipment relies on manual experience, with low efficiency and poor consistency, while the new generation of high-performance flat wire drawing equipment has achieved a dual breakthrough in accuracy and efficiency through intelligent technology.
Core Technology Highlights
AI adaptive control system
Equipped with high-precision sensors and machine learning algorithms, real-time monitoring of material hardness and sand belt wear status, automatic adjustment of feed rate (0-30m/min) and pressure (5-50N), ensuring texture consistency error of ≤± 0.03mm, and reducing scrap rate by 85%.
Modular grinding head design
Supports quick replacement of 6 types of grinding tools such as sanding belts and nylon wheels, with a switching time of 5 seconds, meeting the full process processing requirements from coarse grain (Ra1.5 μ m) to mirror surface (Ra0.05 μ m).
Long term energy-saving plan
By adopting liquid nitrogen cooling and graphene coating technology, the lifespan of the sand belt has been extended to 2000 hours, with energy consumption reduced by 40% compared to traditional equipment, in line with the EU ERP energy efficiency standards.
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Industry application model
Automotive industry: A German brand uses this equipment to process aluminum alloy door frame decorative strips, with a production speed of 4.2 meters per minute and texture certified by ISO 9001:2025.
Consumer Electronics: Apple's supply chain company uses it for drawing the inner frame of titanium alloy phones, achieving medical grade surface roughness (Ra0.1 μ m).
With the deepening of Industry 4.0, such equipment is becoming the core productivity tool for precision manufacturing, driving metal processing from "functional standards" to a new era of "aesthetics and performance".
